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A pellet making machine is a definition used by some to depict either a pellet mill or pellet press. The utilize of a pellet production machine can take several forms, from generating animal feed pellets to biomass fuel pellets, and even cookery pellets for wood pellet grills. Each pellet making appliance has different distinctiveness depending on what sort of pellet they are producing and from what type of raw material. Particle size and substance density impact on which machines are fitting and the energy essential. A wood pellet appliance has specific features which enable a wood pellet appliance to produce wood pellets more competently.

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Wood is a high compactness biomass, it consequently requires more energy to squash the wood into pellet form. So wood pellet machines generally have more power, or a lower gearing to increase torque to the pellet mill. Also to gelatinise wood requires more high temperature than many other biomass raw materials. In many cases dry steam is used to heat the raw matter to the compulsory temperatures, this yet again requires an added source of fuel. Pellet creation is a skilled process, several variables and factors have to be restricted to produce an proficient process in generating quality pellets. Moisture control is a key feature of pellet making. To produce pellets, most raw resources require an average moisture percentage of between 10-15%. Though the consistency of the batch in terms of moisture is also important. Poor evenness within the raw material will create poor consistency in pellet quality.

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Depending on the end use of the wood pellets, the raw substance used must be chosen carefully. For case in point premium fuel pellets command a specific quality of raw material to produce an ash content below 1%. This means the wood sourced must contain almost no bark, and be from a pine or spruce residue. Presently the premium fuel pellet market is dominant, however in the future more standard grades of pellets will materialize.
As confirmed making wood pellets demands a greater amount of power during production. Manufacture wood pellets also puts a superior demand on the bearings of the machines and reduces the life of consumable parts such as dies and rollers. However many other biomass materials can also be upgraded into pellets for numerous uses, such as fuel pellets. Though there are issues with other biomass pellets in their burning uniqueness.
Pellet manufacture as described is a skilled procedure, which is dependant on the raw matter having the correct features and qualities to produce a value pellet. At PelHeat we develop small scale mobile pellet manufacture units, and we also developed the Wood Pellet Production Guide.

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Not all pellet stoves and boilers be capable of burn such a broad choice of wood fuel pellets. The design of the pellet boiler at PelHeat gives it the capacity to be adaptable enough to use high ash content and clinker fuels, and also withstand the corrosion that a quantity of biomass fuels can make. Pellet fuel can be manufactured from various diverse biomass equipment, and each matter has different combustion self. For example wood pellets and predominantly premium pellets make very little ash. However other pellet fuel such as straw or grass pellets create more issues. These issues can be a higher ash content, possible clinker and slag arrangement, and high temperature corrosion risks.

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The omission to the rule is hemp pellets. Hemp can be used to produce textiles such as clothes and rope, it can also be used to make plastics, paper and construction materials as well as being a food creation. The remains which cannot be processed is ideal for fuel pellet making, as the pellets are low ash. A wood pellet press is used to form the wood into pellets. Inside the wood pellet press there is a roller and die set-up. Through a mixture of heat and force, the wood is melted and transformed into a pellet shape. When the wood pellets leave the press they are awfully hot and soft, once the pellets have chilled they are hard, and have a surface shine. A wood pellet press is also know by a wood pellet mill or a wood pellet machine, they all describe the same piece of apparatus, however there are different designs available, namely flat die pellet mill and ring design. These days more and more people are moving from oil and gas heating systems on to wood pellet
systems.

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However many people are still unconscious of the benefits of wood pellets, and the reasons to buy wood pellets. Wood pellets are a form of renewable energy, as they are fashioned from wood residues. Therefore the wood resources can be re-grown and replaced, to meet future demand. Fossil fuels such as oil and gas on the other hand are forms of none renewable energy, as they take thousands and millions of years to develop. Our rate of utilization of fossil fuels, and global population increase will deplete gas and oil assets within the next generation. Buying wood pellets helps to save reserves of oil and gas, and is a sustainable form of fuel. Fossil fuels such as oil and gas are partly responsible for climate change and global warming. Fossil fuels such as oil and gas place extra carbon dioxide into the atmosphere, which reflects the suns energy and increases global temperatures. Wood pellets on the other hand are part of the existing carbon cycle, and do not put any extra carbon into the air. They are therefore regarded as a carbon neutral form of fuel. Therefore an additional reason to buy wood pellets is to play a proactive role in tackling climate change. The price of wood pellets is competitive or cheaper to the price of oil and mainly gas. It must also be remembered the price of oil and gas will only amplify in the long term due to increased demand due to population increase, and reduced resources. Also due to their consequence on climate change, higher taxes will soon be placed on oil and gas.

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There are a lot of different sources of renewable energy, these include wind, solar, wave and the center here biomass. Renewable may seem like its a ‘new’ variety of energy, however all renewable energy types have predated the use of fossil fuels for energy. However today for the reason that of our heavy dependence on fossil fuels in all areas of our lives, any other form of energy is referred to as an alternative. There are many different types of alternative energy assets which are available to use, and biomass is part of our renewable energy resources. Biomass is any live or newly dead organic matter which can be used as a fuel. So this not only includes purpose grown fuel crops for example, but also waste streams in addition to farming residues. Take wheat, barley and corn farming for instance. Currently as wheat and barley straw and corn cobs are regarded as a waste from the foodstuff crop, most of these assets are not used. For example in many parts of the world where laws still allow, straw is basically burnt in the field and the energy produced wasted. However these alternative ‘waste’ resources can be with no trouble turned into a high value, high efficiency fuel by processing them into pellets.

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Wood is clearly still one of the most frequent known forms of an renewable energy fuel source and wood pellets for pellet stoves and boilers are growing in popularity all over the world. At PelHeat the type of renewable energy resource we focus on is pellets. However not just wood pellets, we believe that truly alternative fuel should also comprise other assets not at this time utilized for fuel. For instance these contain some of the pellets to the left produced here at PelHeat which contain straw, grass and other biomass pellets. We received many questions and emails on precisely how the pellet construction process works. Which raw materials can and cannot be processed into class pellets. Consequently we developed this quick and easy guide to the pellet manufacture process which is broken up into simple steps with illustrations of what is happening in the process. Biomass is any organic material which can be used as a fuel. This for case in point includes wood assets and wastes, agricultural residues including wheat straw and barley straw. Other farming wastes for example corn cobs from food manufacture, are an ideal for source of residual biomass fuel.

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Biomass not like fossil fuels is a carbon neutral form of energy. Fossil fuels are trapped forms of carbon from a prior carbon cycle. By burning fossil fuels, this trapped carbon is re-released into the atmosphere, which places extra carbon dioxide into the phase which causes a green house consequence and increases temperatures. As biomass is energy which is part of the present carbon cycle, no additional carbon dioxide is added to the air. As biomass is combusted carbon dioxide absorbed during the evolution of the biomass is released into the atmosphere. New wood then absorbs the carbon dioxide, and the cycle continues. Though thought does have to be given to the fuel used to process the biomass into a useable form of fuel, for example pellets. To be truly carbon neutral the source of the energy used to process the biomass also has to be carbon neutral.

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Our planets climate is changing, in no small part to our heavy use of fossil fuels. This negative effect comes from the fact we are altering the climate of our planet through releasing additional carbon dioxide into the atmosphere. The green house effect is increased through rising levels of CO2. What this means is the carbon reflects the suns energy back to the earth instead of it escaping through the atmosphere, hence a rise in temperatures. Therefore our source of energy has to change from oil and gas to other alternatives, which do not place additional carbon dioxide into the atmosphere. Some renewable energy do not affect the carbon cycle in anyway, these are wind, solar and wave. Biomass, which is any form or organic material, which can be used as a fuel, is carbon neutral, however it does involve burning the biomass to release its energy. So how can this be carbon neutral I hear you ask? Well put simply, the carbon released through biomass combustion was absorbed from previous biomass, and as long as more biomass resources are grown to replace the used biomass, no additional carbon dioxide is placed into the atmosphere.

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So how can we use biomass? Processing biomass into pellets is a low energy input process which produces a high value fuel. You may already be aware of wood pellets and pellet stoves, however wood pellets are just the start. There are many other biomass resources, which can be turned into pellets to be used in stoves and boilers. Through using a pellet mill or pellet press the biomass is compressed into a uniform pellet of a set diameter and length. Therefore pellets are a standardized fuel, for which efficient and economical systems can be designed for pellets. Combustion efficiency of wood pellets is far higher than logs or wood chips.

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Another key reason to move away from fossil fuels on to alternatives like biomass is to support your local economy and develop energy security. With alternative energy such as biomass new jobs and new money can be developed. The farming, processing, resale and consumption of biomass fuels such as pellets can all operate in the local economy. Through this system energy security is possible, where the source of energy is controlled. Currently the supply of energy is controlled through a few countries, who will push the price as high as they possibly can, or if the price isn’t right, stop supply which has happened within the year. Renewable energy and biomass can help the planet and our economic problems.

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Is global warming caused by man or is it just a naturally accruing event? and ‘is our use of fossil fuels the cause’. Within the recent years the augments against the fact that our use of fossil has a direct effect on global warming have subsided. Now, whether fossil fuel combustion is the sole cause is still debated, however it is clear that increased CO2 levels due to fossil fuel combustion is a contributing factor of climate change. The issue obviously is oil and gas today play an integral role in every aspect of our lives, whether it’s heating our homes or driving our cars. Put simply we live a fossil fuel way of life, and things have to change. We therefore need to look to alternative methods to generate the energy we need to power our lifestyles and future development. There are several options available to use this include solar, wind, wave and biomass.

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We must consider the effects and benefits of all types and forms of alternative energy, and the use of biomass has several benefits. One of the key benefits of biomass is it is a cultivate resource; this means a biomass economy could evolve on the cultivation, processing and distribution of various biomass energy products. These products can include oil products such as ethanol and bio-diesel, bio-ethanol can be produced from any biomass resource no just corn, in fact corn should be solely used for food and the waste corn cobs and straw should be used to produce ethanol. Biomass can also be processed in to solid fuels such as pellets. Both heating and cooking is possible through the use of biomass. A biomass economy unlike a fossil fuel economy is decentralized, as almost anyone in any location can cultivate some form of biomass. Therefore monetary resources are spread more evenly through the world economy instead of certain oil states acquiring obscenely large amounts of monetary assets.

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Biomass can be processed in a pellet mill or pellet press into a high density, high value solid fuel. Biomass pellets flow like a liquid and are therefore ideal for automatic hopper and feed systems found on pellet stoves and boilers. By compressing biomass into pellets a much higher and more efficient combustion temperature can be achieved. Once a biomass pellet fire is up to temperature no visible smoke can be seen coming from the fire, and for developing countries with health risks from poor combustion wood fires, pellets offer a way to improve their health and quality of life. Therefore it is clear, there are other options to oil and gas, we just need to invest in alternative technologies to develop them in the energy sources of the future.

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With the increasing price rises of fossil fuels such as oil and gas are causing great concern for many people. At a time of economic recession the pressure of meeting fuel and energy bills is becoming more and more difficult to manage. Concerns over global warming are also gaining attention, as fossil fuels are seen to be a direct cause of temperature increase. Oil and gas are trapped forms of carbon from under the ground. When we use fossil fuels we then release this carbon into the atmosphere. However this carbon is not part of the current carbon cycle as it has been kept deep underground, it was part of a previous carbon cycle. Plants and trees are part of the current carbon cycle, as the plants grow they absorb carbon dioxide and when they die and decay or are burnt this carbon in then released back into the atmosphere. Then new plants and tree’s use this carbon, and the cycle continues and the level of carbon should remain constant. By burning fossil fuels we are placing additional carbon into the atmosphere, which leads to the greenhouse effect and traps the suns heat, leading to climate change. Therefore alternative and renewable energy sources are being considered. And to use these energy sources efficiently, upgrading them into pellets.

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Pellet production refers to the compression of various raw materials into uniform pellets. Pellets can be made into various different shapes and sizes, and from a wide range of raw materials. By producing pellets from a raw material, it is possible to increase the density of the raw material, even up to factors of ten or more. This means a uniform, high density; high value product has been created. Which is cheaper to transport and is easier to design systems for their use, for example pellet stoves and boilers and their hopper and auger feed mechanisms.

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Producing pellets is a skilled process, and requires the right equipment, the right knowledge and the right raw material. Unless all these factors are in place, high quality consistent pellets cannot be produced. For example there are various pellet mills and pellet presses available in various different sizes and productivities. However, a key mistake that is made is to purchase a pellet mill that has productivity beyond the capabilities of the other process equipment. If your setup cannot prepare quality consistent raw material at the correct moisture content, then the capabilities of the pellet mill are wasted. So understanding the true abilities and productivities of the equipment is crucial to produce a balanced setup. A balanced setup is a more efficient way to spend resources and will also be more energy efficient.

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Many people today are still unaware of what pellets are, and what they are used for. Their uses and need has changed over the last century, and will continue to change into the future. So what is a pellet, and how can it impact on our energy future. Put simply a pellet is a compressed form of a material. Pellets come in various different shapes and sizes, depending on their intended use. For example, the main original use for pellets was for animal feed. Certain animals have specific dietary requirement which must be met. By mixing a specific feed mix together and then compressing it into pellets creates a standardised feed, which can be easily stored and rationed out to the animals. Another key use with animals in mind that came about, was for bedding. Animal bedding and particularly horse bedding has been traditionally straw or wood shavings. However, complications can arise from the high dust content of these raw materials, and the breathing health of the animals. A dust free and more absorbent bedding is produced through compression into pellets.

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Within the last decade though, pellets have also been taken seriously as a fuel source. The fuel pellets can be made from a wide selection of raw materials, however the most popular choice is wood pellets. Wood pellets are a high heat fuel which produce very little ash and therefore very little maintenance. Premium wood pellets refer to a standard of wood pellets, which produce the lowest ash content and have very little moisture, and therefore burn very efficiently. Logs for example that are referred to as dry still contain over 3 times more moisture than pellets. A premium wood pellet will contain less than 10% moisture, and in many cases closer to 5% moisture.

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So why pellets, instead of simply using wood dust or logs? The advantages are to do with the characteristics of the pellets and their density. Pellets due to their high density flow very well, similar to a liquid. Therefore pellets work well in hopper and automatic feed systems. The high density of the pellets also means a very high combustion temperature is achieved. A high combustion temperature not only means more heat is generated but also a cleaner burn is achieved with no visible smoke. Many other materials such as straws and grasses can be compressed into pellets. Any organic material, which can be used as a fuel, is collectively called biomass. Biomass fuel pellets will become more common in the future, and stove and boiler designs must be able to cope with the different burning characteristics.

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